VISIT US IN MUNICH
HALL A6, BOOTH #534

High-Performance Pipeline Solutions

for Your Toughest Projects

Your hydraulic and pneumatic operations need consistent performance and ultra-dependable reliability. That is why we create pipe solutions that prioritize safety, consistency, and durability to reach long-lasting service life in the harshest conditions. Find out how we can help equip you with the pipe components you need to work safely and continuously, no matter the environment.

Lasts Longer

Reduced Downtime

Engineered for Tough Conditions

Products

Explore Our Wear-Resistant Pipeline Systems

With piping solutions designed for every environment and level of abrasion, Esser helps you to choose the perfect match for the challenges facing your industrial operation. Browse our product categories below.

Pipe & Elbows

Document

Lasts Longer

Access the products you need for long-term performance thanks to our production process focused on quality and durability.

Less Downtime

With consistent performance comes less time spent on maintenance or repairs—one of the benefits of choosing Esser.

Saves Costs

Lower your replacement and repair costs with custom pipe solutions matched to your individual operation's needs.

Eco-friendly

Ensure you're meeting your sustainability goals by choosing a piping partner with a long-standing commitment to environmentally friendly practices.

Applications

Serving Mining, Industrial, and More

We are proud to support industrial operations across many markets: concrete, mining, manufacturing, power generation, and more.

Bulk materials are stored in silos and transported underground for processing using hydraulic or pneumatic pumps, which operate at up to 2 bar (30 psi). The pipeline, typically DN 80 or DN 100, can reach lengths of 50 meters, with larger sizes requiring auxiliary systems. Coupling connections are increasingly used for faster assembly and easier servicing, allowing quick disconnection and reconnection when needed.

Some pipelines are used in vertical mining shaft applications. They can be free-hanging or secured to a shaft wall with brackets. Thermal expansion, static load calculations, diameter reducers, transition pipes and elbows are a few of the many considerations in vertical shaft mining pipe systems. ESSER employs a team of experienced engineers to assist with the conception, design, manufacture and installation of these complex systems.

Tailings and overburden are often transported back underground from surface storage.These abrasive materials are mixed with water and binding agents such as cement, lime, or fly ash underground and used to stabilize shafts, drifts, and voids created during mining. To create the shortest possible connection from the surface to the underground, pipes are laid through boreholes. Pipe connections must therefore be stable and quick to install, while at the same time being slim and space-saving. A combination of ESSER TWIN 700 and the ZSM connection system from Carl Hamm was developed to provide a stable and space-saving solution that also ensures high wear resistance and is therefore designed for long-term operation.

Tailings or construction materials (concrete) are often transported underground for kilometers. High-density solids pumps with high working pressures are used in this application. ESSER high-pressure pipes with multiple degrees of hardness are used in these systems. Neuralgic points can be reinforced (elbows and elbow outlet pipes). They are connected via pipe couplings and designed for working pressures up to 200 bar.

CONNECTIONS

ENGINEERED FOR TIGHT, SECURE FITTINGS

Pipe connections are critical to the performance and successful utilization of any piping system. Below you will find our solutions for safer and more durable connections.

Couplings

Maintain the most secure and reliable connection throughout your system with Esser couplings.

Conveying types

Hydraulic, pneumatic, or unpressurized

Coupling types

1-Bolt, 2-Bolt, Snap

Sealing surface

Plain

Sealing element

Profile gasket or O-Ring

Flanges

Depend on Esser flanges for secure connectivity between many different components in your piping system.

Conveying types

Hydraulic or pneumatic

Flange types

Fixed welded, loose moveable

Sealing surface

Plain or centered (Forms A,B,C & D, E,F, G & H)

Sealing element

Profile gasket or O-Ring

zsm

This innovative tight sleeve connection is easy to assemble and affordable, saving your operation time and money while improving safety and performance.

Conveying types

Hydraulic, pneumatic, or unpressurized

Coupling types

Push-in socket with connecting sleeve

Sealing surface

Specific to connection

Sealing element

O-Rings

Get the right fit for your project

When it's time to upgrade your piping system, talk to our team about how Esser components can improve your productivity, safety, and reliability.

Our Process

From Concept to Completion

You need a customized piping solution to withstand the unique challenges of your industrial operation.
That's why we focus on a four-step process to achieve your goals.

Step 1

Engage with our Experts

Talk with our industrial experts to better understand how high-performance pipe components can improve your productivity.

Step 2

Engineering & Proposal

Review our in-depth engineering plans and proposal to see how Esser can make a direct impact on your operation.

Step 3

Check & verify

Confirm that the schematics, details, and customization match your needs and goals.

Step 4

Fabrication, manufacturing, & quality processes begin

We walk you through every step of the fabrication and manufacturing process of your new pipe components.

Work with Our Experts

Trusted by Industry Leaders

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

XYZ Company

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

XYZ Company

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

XYZ Company

Contact
Our Team
of Experts

Running an industrial operation isn't easy. We are here to support you with decades of engineering expertise in customized pipe solutions designed to drive consistent performance for your business.

Request a Quote for Tailored Solutions

Privacy Policy

Plate

pipe

Bar & Pin

Welding Consumables

VISIT US IN MUNICH HALL A6, BOOTH #534

High-Performance Pipeline Solutions

for Your Toughest Projects

Lasts Longer

Reduced Downtime

Engineered for Tough Conditions

Products

Explore Our Wear-Resistant Pipeline Systems

With piping solutions designed for every environment and level of abrasion, Esser helps you to choose the perfect match for the challenges facing your industrial operation. Browse our product categories below.

Lasts Longer

Less Downtime

Saves Costs

Eco-friendly

Applications

Serving Mining, Industrial, and More

We are proud to support industrial operations across many markets: concrete, mining, manufacturing, power generation, and more.

CONNECTIONS

ENGINEERED FOR TIGHT, SECURE FITTINGS

Pipe connections are critical to the performance and successful utilization of any piping system. Below you will find our solutions for safer and more durable connections.

Couplings

Maintain the most secure and reliable connection throughout your system with Esser couplings.

Conveying types

Hydraulic, pneumatic, or unpressurized

Coupling types

1-Bolt, 2-Bolt, Snap

Sealing surface

Plain

Sealing element

Profile gasket or O-Ring

Flanges

Depend on Esser flanges for secure connectivity between many different components in your piping system.

Conveying types

Hydraulic or pneumatic

Flange types

Fixed welded, loose moveable

Sealing surface

Plain or centered (Forms A,B,C & D, E,F, G & H)

Sealing element

Profile gasket or O-Ring

zsm

This innovative tight sleeve connection is easy to assemble and affordable, saving your operation time and money while improving safety and performance.

Conveying types

Hydraulic, pneumatic, or unpressurized

Coupling types

Push-in socket with connecting sleeve

Sealing surface

Specific to connection

Sealing element

O-Rings

Get the right fit for your project

When it's time to upgrade your piping system, talk to our team about how Esser components can improve your productivity, safety, and reliability.

Our Process

From Concept to Completion

You need a customized piping solution to withstand the unique challenges of your industrial operation.That's why we focus on a four-step process to achieve your goals.

Step 1

Engage with our Experts

Talk with our industrial experts to better understand how high-performance pipe components can improve your productivity.

Step 2

Engineering & Proposal

Review our in-depth engineering plans and proposal to see how Esser can make a direct impact on your operation.

Step 3

Check & verify

Confirm that the schematics, details, and customization match your needs and goals.

Step 4

Fabrication, manufacturing, & quality processes begin

We walk you through every step of the fabrication and manufacturing process of your new pipe components.

Work with Our Experts

Trusted by Industry Leaders

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

XYZ Company

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

XYZ Company

“Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed quis libero porta, vulputate ante eu, dictum massa. Donec dignissim ante sed aliquet pellentesque. Sed fermentum, nibh nec dapibus consectet”

John s.

VISIT US IN MUNICH
HALL A6, BOOTH #534

You need a customized piping solution to withstand the unique challenges of your industrial operation.
That's why we focus on a four-step process to achieve your goals.

Contact
Our Team
of Experts

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